TOYOPUC-PCS
1. Features of TOYOPUC-PCS
This TOYOPUC-PCS was developed based on our many years of experience in PLC development and proven achievements in machine-tool control to meet demand for equipment control to protect human safety as well customer needs (shorter delivery times and cost reductions).
Main features
- The safety software circuits has been realized by the redundancy logic circuits.
- Short E-Stop reaction time by hi-speed processing time and space saving has been realized
- More reliable safety circuit program is available by fault detection function and shorten design lead time.
- Down-sizing of safety control circuit is realized by FB function(Function Block)
- Field wiring reduction by Safety-networking and safety signal communication
- MTTR improvement by employment of control visualization technology
TOYOPUC-PCS has EN954-1 category 4 ,IEC61508 SIL3 and ISO13849-1 performance level e certification approvals.
2. Safety-relative approved standards
| No. | Standards | Descriptions |
|---|---|---|
| 1 | IEC 61508-1-7 | Functional safety of electrical/electronic/programmable electronic safety related system(SIL3) |
| 2 | EN 954-1 ISO 13849-1 |
Safety-relevant parts of control systems |
| 3 | EN 61131-2 | Equipment requirements and tests for programmable controllers |
| 4 | EN 50178 | Non-partial discharge and partial discharge resistance for insulating parts and elements |
| 5 | EN 61000-2-5/IEC 61000-2-5 | Electromagnetic Compatibility (EMC) |
| 6 | NFPA79 | Electrical Standard for Industrial Machinery (NFPA: National Fire Protection Association) |
3. General specifications
| No. | Item | Standards | Specifications | |||
|---|---|---|---|---|---|---|
| 1 | Power supply |
Rated: 24VDC 2.5A (Rated: 24VDC 2.5A: DC 21.6-26.4V) |
||||
| 2 | Power consumption | 60W | ||||
| 3 | Ambient temperature | 0～50°Ｃ | ||||
| 4 | Relative humidity | 30～85％RH（No condensation allowed） | ||||
| 5 | Atmosphere | No corrosive gas allowed | ||||
| 6 | Vibration resistance | IEC 60068-2-6 conformity | Frequency | Acce. | Ampl. | Scans |
| 10～57Hz | - | 0.35mm | 20times | |||
| 57～150Hz | 49m/s2 | - | ||||
| 7 | Shock resistance | EN 60068-2-29 conformity | 98m/s² 1000+/-10 times/axis X,Y,Z, 3 axes | |||
| 8 | Electric discharge immunity | IEC61000-4-2 | Aerial discharge：±8KV Contact discharge：±6KV | |||
| 9 | Electrical fast transient/burst immunity |
IEC-61000-4-4 | Signal ports +/- 1kv DC power ports, functional grounding ports. |
|||
| 10 | Surge immunity test | IEC-61000-4-5 | Between the earth +/-1kv | |||
| 11 | Immunity to conducted disturbances, induced by radio-frequency fields | IEC-61000-4-6 | 0.15～80MHz、10V、80% | |||
| 12 | Radiated, radio-frequency, electromagnetic field immunity | IEC-61000-4-3 | 0～2000MHz、10V/m、80% | |||
4. TOYOPUC-PCS component modules list
4-1 CPU, Remote I/O module
| Name | Type | Item | Specifications | ||
|---|---|---|---|---|---|
| 1.CPU | TAC-6089 | 1.Program method | Stored program method | ||
 |
2.Program control method | Cyclic operation method | |||
| 3.I/O control method | Refreshed method | ||||
| 4.Processing speed | Basic instruction | 0.1µs | |||
| Application instruction | several µs | ||||
| 5.Program capacity | 12K words | ||||
| 6.Memory device | CMOS-RAM / Flash ROM | ||||
| 7.Battery | Rechargeable (Lithium 2nd battery：5 years life） | ||||
| 8.External Input/Output | 128 points | ||||
| 9.Internal Input/Output | 2048 points | ||||
| 10.Display unit | Dot-matrix LED display unit Displays are changed by MOD and INC switches. |
||||
| 11.current | 180mA | ||||
| 12.weight/mass | 0.4Kg | ||||
| 2. S-BUS | TAU-6098 | 1.Physical layer | Optical fiber cable method | ||
| Master | 2.Commun. speed | 6Mbps | |||
 |
3.Max. commun. length | 100m (inter-station) 1km (Total commun. length of between stations) | |||
| 4.Max. stations | 24 st. (Master Slave) | 16 st. (Master Slave) | |||
| 5. Max. communication | All station total | 1472 points (184 byte) |
1920 points (240 byte) |
||
| 3. RMT-S | TAU-6102 | I/O points/slave | 32 points (4 byte) | 64 points (8 byte) | |
| Remote Slave | 6.Network topology | Ring | |||
 |
7.Network layer | 1 | |||
| 8.Commun. format | HDLC flame conformity | ||||
| 9.Check manner | CRC-CCITT | ||||
| 10.Current | S-BUS: 155mA | RMT-S: 220mA | |||
| 11.Weight/mass | S-BUS: 0.15kg | RMT-S: 0.36kg | |||
4-2． I/O Module
| Name | Type | Isolation | I/O points | Voltage/ | Remarks | Current | Weight | Quantity offerrite core |
|
|---|---|---|---|---|---|---|---|---|---|
| Input module |
DI001 
|
TAK-6090 | Photo couplerr | 4（＋common） 4（－common） |
24VDC 5mA / point |
For dry contact input | 65mA | 0.16kg | 1 |
|
DI003 
|
TAK-6104 | Photo couplerr | 12（＋common） 12（－common） |
100mA | 0.32kg | 3 | |||
|
SPM002 
|
TAK-6177 | Photo couplerr | 8（－common） | Light curtain signal input / (-) common input | 65mA | 0.15kg | 1 | ||
| output module |
DO002 
|
TAK-6093 | FET,Mix | 2（＋common） 2（－common） |
24VDC 0.5A / point |
Mixed output of relay and FET | 55mA | 0.32kg | 2 |
| 2 | 3A / point | ||||||||
|
DO003 
|
TAK-6108 | FET | 12（＋common） 12（－common） |
24VDC 0.25A / point |
Semiconductor output | 70mA | 0.34kg | 2 | |
4-3．Constituent equipment
| Name | Type | Specifications | Accessories |
|---|---|---|---|
| Lithium battery | TIP-5426 | Rechargeable battery for CPU (spare parts) | |
| BASE5 | TAR-6148 | 5 slot base | Bracket 1 piec |
| BASE8 | TAR-6149 | 8 slot base | Bracket 1 piec |
| BASE12 | TAR-6094 | 12 slot base | Bracket 1 piece |
| P-FLT （Power supply filter） |
TAU-6207 | Power supply filter for CPU, RMT-S (Note) One power supply filter is required for each CPU and RMT-S. |
Bracket: 1 piece, Ferrite core: 1 piece (Integrated) |
| FAN2 （Fan unit 2） |
TAU-6208 | Cooling fan for CPU, RMT-S (Note) One each required for CPU and RMT-S. |
- |
| BLANK（Cover） | TAU-6211 | Cover for empty slot protection (Number of empty slots required) |
- |
4-4. Peripheral programmer PCwin-Safe（Windows2000/XP/Vista/7）
| Name | Type | Specifications |
|---|---|---|
| 1.PCwin-Safe2(Japanese)[CD-ROM] | TJA-2071 |
TOYOPUC-PCS/PCS-J programming software (PCwin-Safe, PCwin-Safe-J integrated environment software) [CD-ROM version for each language] |
| 2. PCwin-Safe2(English)[CD-ROM] | TJA-2073 | |
| 3. PCwin-Safe2(Chinese) [CD-ROM] | TJA-6314 | |
| 4. PCwin-Safe2(French) [CD-ROM] | TJA-6287 | |
| 5. Sentinel (USB) | TXY-6067 | --- |
5.External dimensions
6.Certificatation
| Standards | Certification organizations | registered No. | Certification | |
| ISO 13849-1:2006 | Safety of machinery - Safety-related parts of control systems(PLe) | IFA(Germany) | Register No.:IFA0901122 Label No.: 0403002 |
|
| IEC 61508-1-7:2000 | Functional safety of electrical/electronic/programmable electronic safety related system(SIL3) | TUV Rheinland(Germany) | TUV Register No.: Nr./No.968/ EZ 314.09/24 | English/Germany |
| NFPA79:2002 | Electrical Standard for Industrial Machinery 2002 Edition (NFPA: National Fire Protection Association) | TUV Rheinland of North America, inc.(USA) | CU7209245101 | |