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TOYOPUC safety PLC

TOYOPUC-PCS-J

Safety control circuits made programmable by redundant logic circuits
Reduces the emergency stop response time by achieving high-speed response
Equipped with a security function to ensure safety
Fitted with a DIN rail for easy mounting
Improved maintainability through error history

TOYOPUC-PCS-J

1. Features of TOYOPUC-PCS-J

Japan’s first safety PLC As a company leading the way in safety control with TOYOPUC-PCS, JTEKT offers TOYOPUC-PCS-J, a compact safety PLC for which we have thoroughly pursued usability utilizing our proven experience.

Realize down-sizing and user-friendliness

TOYOPUC-PCS-Jの特長の図1

Visualization of safety circuits

TOYOPUC-PCS-Jの特長の図2

Compact yet capable of achieving top level program capacity and rapid response time

Item TOYOPUC-PCS-J
TOYOPUC-PCS-Jの特長画像1
TOYOPUC-PCS
TOYOPUC-PCS-Jの特長画像2
Concept Subject Stand-alone safety system Network safety system
Internal basic configuration Software/hardware redundant configuration
Performance/
・Spec
Maximum response speed 22.6ms 17ms※1
Program size 16K words 12K words
I/O points 256 point 2048 point
  • * semi-conductor output
  • ※1 if smallest configuration

2. Safety-related conformed standards

No. Conformed standards. Outline
1 IEC61508 Functional safety of electrical/electronic/programmable electronic safety-related system
2 EN954-1
ISO13849-1
Safety of machinery - Safety-related parts of control systems
Part 1: General principles for design
3 ISO13849-2 Safety of machinery - Safety-related parts of control systems
Part 2: Validation
4 NFPA79 Electrical Standard for Industrial Machinery (NFPA: National Fire Protection Association)

3. General specifications

No. Item Test specifications Specification
1 Power Voltage: 24 VDC Current: Max 1A (Allowable range: 21.6-26.4 V DC)
2 Power consumption 24W
3 Ambient temperature 0~55°C
4 Relative humidity 30-85% RH (No condensation allowed)
5 Atmosphere No corrosive gas allowed
6 Vibration resistance IEC60068-2-6 Frequency Acceleration Amplitude No. of sweeps
10~57Hz - 0.35mm 20 times
(1 octave/minute)
57~150Hz 49m/s2 -
7 Shock resistance IEC60068-2-27 147m/s23 times in X, Y and Z directions
8 Static electricity resistance IEC-61000-4-2 Gaseous discharge: ±8 kV Contact discharge: ±6 kV
9 Burst resistance
(Fast transient test)
IEC-61000-4-4 Signal line:   ±1 kv
DC power line: ±1 kv Function ground line: ±1 kv
10 Surge resistance IEC-61000-4-5 To ground:     ±1 kv
11 Conducted interference of radio frequency electromagnetic field IEC-61000-4-6 0.15~80MHz 10V 80%
12 Radiated, radio-frequency, electromagnetic field immunity IEC-61000-4-3 80~2000MHz 10V/m 80%

4. System component device list

4-1 CPU module (I/O built-in)

Name Type Item Specification
CPU-OP(MON) TDC-6344 CPU section 1 Program method Stored program method
Current consumption: 70 mA
Mass: 260 g
TOYOPUC-PCS-Jの製品画像1
2 Mass: 260 g Cyclic operation method
3 Input/output control method Image registration method
4 Process speed 15ms/15 ms/scan
5 Program capacity Source program size: max 16 kW
(Executed program size: 64 KB)
6 Hold memory Program Flash ROM
Safety data No memory held
7 Battery Rechargeable (Lithium secondary battery: 5 years life)
(Note) Only CPU-OP (MON) is attached
8 Maximum connection slot number 14 slots (including CPU-OP (MON))
9 No. of external I/O 256point
10 No. of internal outputs 2048 points
11 Display unit 7-seg LED display
Display contents switch between MOD SW and INC SW operations
I/O section 1 Input/output format Input Photo coupler
Output FET
2 I/O points Input 2 points (+ common)
6point(-common)
Output 6point(-common)
3 Voltage, current Input 24VDC 5mA/point
Output 24VDC 0.5A/point
4 Remarks Double input 2 system (contact input × 2)
Double output 2 system

4-2. I/O module

No. 1 2 3 4
Name SUB MON
SUB MON
S-STP(E)
S-STP(E)
S-STP(LC)
S-STP(LC)
S-STP(E/LC)
S-STP(E/LC)
Type TDK-6340 TDK-6346 TDK-6347 TDK-6348
Current consumption 74mA 68mA 68mA 68mA
Input/output format Input Photo coupler Photo coupler Photo coupler Photo coupler
Output FET FET FET FET
I/O points Input 2 points (+ common)
6point(-common)
2 points (+ common)
4point(-common)
6point(-common) 1point(+common)
5point(-common)
Output 6point(-common) 4point(-common) 4point(-common) 4point(-common)
Voltage, current Input 24VDC,5mA/point 24VDC,5mA/point 24VDC,5mA/point 24VDC,5mA/point
Output 24VDC,0.5A/point 24VDC,0.5A/point 24VDC,0.5A/point 24VDC,0.5A/point
Mass 200g 185g 185g 185g
Remarks Double input 2 system
(Double input 2 system)
Double output 2 system
Double input 2 system
(Double input 2 system)
Double output 2 system
Double input 2 system
(Light curtain input × 2)
Double output 2 system
Double input 2 system
(Contact input × 1
Light curtain input × 1)
Double output 2 system
No. 5 6 7
Name S-IN(E)
S-IN(E)
S-IN(LC)
S-IN(LC)
S-OUT
S-OUT
Type TDK-6356 TDK-6357 TDK-6358
Current consumption 62mA 62mA 74mA
Input/output format Input Photo coupler Photo coupler -
Output - - FET
I/O points Input 8point(+common)
8point(-common)
16point(-common) -
Output - - 16point(-common)
Voltage, current Input 24VDC,5mA/point 24VDC,5mA/point -
Output - - 24VDC,0.3A/point
Mass 190g 190g 250g
Remarks Double input 8 system
(Contact input × 8)
Double input 8 system
(Light curtain input × 2)
Double output 8 system

4-3 Power source/base/parts

No Name Type Specification
1 Lithium battery TIP-5426 CPU-OP (MON) rechargeable battery (spare parts)
2 BASE
BASE
TDR-6341 Base for connecting modules
3 POWER
POWER
TDV-6338 Power module
Able to supply up to 9 modules including the CPU
SN-I/F (Interface with the control PLC)
USB connection (for a programmer connection)
4 BOOSTER
BOOSTER
TDV-6339 BOOSTER module
When 10 or more TOYOPUC-PCS-J modules (including CPU modules) are used, set the BOOSTER module between slot 8 and slot 9 (count the CPU module as slot 0) to ensure stable power supply.

4-4 Programming tool

No Name Type Specification
1 PCwin-Safe2
(Japanese) [CD-ROM]
TJA-2071 Programming software for TOYOPUC-PCS/PCS-J
(PCwin-Safe, PCwin-Safe-J integrated environment software)
[CD-ROM Japanese version]
2 PCwin-Safe2
(English)[CD-ROM]
TJA-2073 Programming software for TOYOPUC-PCS/PCS-J
(PCwin-Safe, PCwin-Safe-J integrated environment software)
[CD-ROM English version]
3 PCwin-Safe2
(Chinese)[CD-ROM]
TJA-6314 Programming software for TOYOPUC-PCS/PCS-J
(PCwin-Safe, PCwin-Safe-J integrated environment software)
[CD-ROM Chinese version]
4 PCwin-Safe2
(French)[CD-ROM]
TJA-6287 Programming software for TOYOPUC-PCS/PCS-J
(PCwin-Safe, PCwin-Safe-J integrated environment software)
[CD-ROM French version]

5.External dimensions

External dimensions